Mafotokozedwe Akatundu
6J13 Manganin Alloy Strip
Chidule cha Zamalonda
Mzere wa aloyi wa 6J13 wa manganin, chinthu chopangidwa ndi aloyi wolondola kwambiri wopangidwa payokha ndi Tankii Alloy Material, ndi aloyi wamba wokhazikika pa copper-manganese-nickel (Cu-Mn-Ni). Chopangidwa kudzera mu njira zapamwamba zosungunulira vacuum, multi-pass cold-rolling, komanso njira zowongolera mpweya, strip iyi imakwaniritsa kulekerera kolimba kwambiri komanso mphamvu zamagetsi zofanana. Imagwirizanitsa zabwino zazikulu za ma aloyi a manganin:
kukana kwakukulu kokhazikika,
choyezera kutentha kotsika (TCR)ndi
kukana dzimbiri kwabwino kwambiri— zomwe zimapangitsa kuti ikhale chinthu chomwe chimakonda kwambiri pa ma resistor okhazikika kwambiri, ma shunt amagetsi olondola, ndi zida zamagetsi zoyezera m'mafakitale, zamagetsi zamagalimoto, ndi zida zolondola.
Makhalidwe Okhazikika & Maziko Azinthu
- Gulu la aloyi: 6J13 (Chitchaina muyezo wa manganin wolondola wotsutsa alloy grade; imadziwikanso kuti F2 manganin)
- Zofanana Padziko Lonse: Yofanana ndi DIN 17471 CuMn12Ni2 ndi UNS C75400 (yogwiritsira ntchito kukana kolondola)
- Mafotokozedwe a Magawo: Makulidwe osinthika (0.05mm-2.0mm) × m'lifupi (10mm-300mm); zidziwitso zodziwika bwino zimaphatikizapo 0.1mm × 50mm, 0.19mm × 100mm, 0.25mm × 150mm (kulekerera: makulidwe ± 0.002mm, m'lifupi ± 0.1mm)
- Miyezo Yogwirizana: Amatsatira GB/T 1234-2019 (muyezo wa Chitchaina wa mipiringidzo ya alloy yotsutsa), IEC 60404-8-2
- Wopanga: Tankii Alloy Material, yovomerezeka ndi ISO 9001 ndi RoHS, yokhala ndi mizere yapadera yopangira manganin alloy processing
Ubwino Waukulu (poyerekeza ndi Ma Alloys Otsutsana ndi Common)
Mzere wa manganin wa 6J13 umadziwika bwino chifukwa cha magwiridwe ake olondola komanso kuthekera kwake kukonzedwa bwino:
- Makhalidwe Olimba Otsutsa:
Kukana kumasungidwa bwino pa 0.44±0.04 μΩ·m (20℃), ndipo avareji ya resistance temperature coefficient (TCR) imayambira pa -20×10⁻⁶/℃ mpaka +20×10⁻⁶/℃ mkati mwa -50℃ mpaka 150℃, yomwe ndi yotsika kuposa ya constantan (6J40: ±40×10⁻⁶/℃). Pambuyo pa maola 1000 ogwirira ntchito pa 120℃, kukana kumakhala kochepera 0.01%, kuonetsetsa kuti zida zolondola zikuyezedwa bwino kwa nthawi yayitali.
- Magwiridwe Abwino a Makina ndi Kukonza:
Kapangidwe kake ka alloy (kukula kwa tirigu ≤25μm) kamathandiza kugwira ntchito bwino kwambiri kozizira. Pa kutentha kwa theka, mphamvu yake yolimba imafika 550-650 MPa, ndipo kutalika kwake ndi 15-20%, komwe kumatha kupirira kupondaponda kolondola kwambiri (ma radius ocheperako opindika ≥2× makulidwe) popanda kusweka. Malo owala opindika (Ra ≤0.2μm) ndi oyenera kupeta mankhwala ofewa kwambiri, okhala ndi mzere wocheperako wopindika wa 0.03mm.
- Kutupa Kwambiri ndi Kukhazikika kwa Kutentha:
Dongosolo la Cu-Mn-Ni alloy limapanga filimu yolimba yopanda mphamvu, yomwe imatha kupirira dzimbiri la mumlengalenga, madzi abwino, ndi malo ocheperako a mankhwala (pH 4-10). Imadutsa mayeso a ASTM B117 salt spray a maola 1000 popanda dzimbiri lodziwika bwino. Pakadali pano, ili ndi mphamvu yochepa ya thermoelectric (≤2μV/℃ poyerekeza ndi mkuwa), zomwe zimachepetsa bwino kusokonezedwa kwa muyeso m'mabwalo otsika amagetsi.
- Kuchuluka kwa Magwiridwe Abwino Pamtengo Woyenera:
Poyerekeza ndi 6J12 manganin alloy (resistivity 0.47±0.03 μΩ·m ), 6J13 ili ndi resistivity yotsika pang'ono koma yokhazikika kwambiri komanso mtengo wotsika wopanga. Ndi chisankho chotsika mtengo cha zigawo zotsutsana pakati mpaka pamwamba, magwiridwe antchito komanso osawononga ndalama zambiri.
Mafotokozedwe Aukadaulo
| Khalidwe | Mtengo (Wamba) |
| Kapangidwe ka mankhwala (kuchuluka kwa mafuta%) | Cu: 82.0-86.0% (余量); Mn: 12.0-13.0%; Ndi: 2.0-3.0%; Fe: ≤0.5%; Si: ≤0.15%; C: ≤0.10% |
| Kukhuthala | Zosinthika: 0.05mm-2.0mm (kulekerera: ± 0.002mm) |
| M'lifupi | Zosinthika: 10mm-300mm (kulekerera: ± 0.1mm) |
| Kutalika pa Mpukutu uliwonse | 50m – 300m (kutalika kodulidwa kulipo: ≥100mm) |
| Kukana (20℃) | 0.44±0.04 μΩ·m |
| Kukana kwa Kutentha (TCR) | -20×10⁻⁶/℃ ku +20×10⁻⁶/℃ (-50℃ mpaka 150℃) |
| Mphamvu ya Thermoelectric (vs Cu) | ≤2 μV/℃ (0℃ mpaka 100℃) |
| Kutentha kwa Ntchito | -50℃ mpaka 120℃ (yosalekeza); Kwakanthawi kochepa: mpaka 150℃ (≤ ola limodzi) |
| Kulimba kwamakokedwe | Zofewa (zotsekedwa): 450-550 MPa; Hafu-yolimba: 550-650 MPa; Zolimba: 650-750 MPa |
| Kutalikitsa (25℃) | Zofewa: ≥25%; Zolimba theka: 15-20%; Zolimba: ≤10% |
| Kuuma (HV) | Zofewa: 130-150; Hafu-yolimba: 180-200; Zolimba: 230-250 |
| Kukhwima kwa Pamwamba (Ra) | ≤0.2μm (kumaliza kowala kophimbidwa ndi annealed) |
Zofotokozera Zamalonda
| Chinthu | Kufotokozera |
| Kumaliza Pamwamba | Chopangidwa ndi annealed yowala (yopanda oxide, yopanda mafuta) - yabwino kwambiri pojambula bwino; matte kumaliza (yosinthika) |
| Kusalala | ≤0.05mm/m2 - imatsimikizira kuti imagwira ntchito mofanana komanso kuti isamavutike |
| Kutha kugwira ntchito | Yogwirizana ndi CNC stamping, laser cutting, ndi chemical etching; palibe m'mphepete burrs pambuyo poti yakonzedwa |
| Kutha kupotoka | Yoyenera kulumikiza malo ndi TIG - malo olumikizirana amakhala ndi kukana kosiyana ≤0.1% |
| Kulongedza | Chotsekedwa ndi vacuum mu matumba a aluminiyamu oletsa okosijeni okhala ndi zotsukira; zopukutira zamatabwa (150mm m'mimba mwake) kuti zisawonongeke. |
| Kusintha | Kusintha kwa kutentha (kofewa/kolimba theka/kolimba); kudula m'lifupi; chithandizo choletsa kutayikira; mapangidwe oyambira kudulidwa |
Mapulogalamu Odziwika
- Ma Shunt Amakono Olondola: Amagwiritsidwa ntchito mu ma ammeter, ma power analyzer, ndi ma EV battery management systems (BMS) - kukana kokhazikika kumatsimikizira kulondola kwa muyeso wamagetsi ≤0.05%.
- Zotsutsa Zolimba Kwambiri: Zipangizo zapakati pa maukonde oletsa magetsi, ma potentiometer olondola, ndi ma voltage dividers mumakina owongolera mafakitale.
- Zida Zoyezera ZamagetsiZinthu zotsutsana ndi ma transducers opanikizika ndi masensa a torque - TCR yochepa ndi mphamvu ya thermoelectric imachepetsa zolakwika zoyezera.
- Zamagetsi Zamagetsi Zamagetsi: Ma micro-resistor a ma module ochaja mwachangu pafoni yam'manja ndi ma adapter amagetsi a laputopu - choyezera chopyapyala chomwe chimasinthidwa kukhala chogwirizana ndi mapangidwe ang'onoang'ono a PCB.
- Zamagetsi Zamagalimoto: Zigawo zowunikira mphamvu ya injini (ECU) - kukana dzimbiri kumasintha malinga ndi malo omwe ali ndi chinyezi pansi pa injini.
Tankii Alloy Material imagwiritsa ntchito njira zowongolera khalidwe la 6J13 manganin alloy strips: gulu lililonse limayesedwa ndi XRF chemical composition, mayeso a TCR olondola kwambiri (tester yolimbana ndi kutentha yolamulidwa ndi kulondola ±0.1 ppm/℃), kuyang'aniridwa ndi laser dimensional, ndi mayeso a kutentha kwa maola 1000. Zitsanzo zaulere (100mm × 100mm) ndi malipoti oyesera zinthu mwatsatanetsatane (MTR) amapezeka mukapempha. Gulu lathu laukadaulo limapereka chithandizo chokonzedwa bwino—kuphatikizapo kukonza magawo a etching ndi kusankha kutentha kwa njira zopondera—kuti lithandize makasitomala kukulitsa magwiridwe antchito a 6J13 mu ntchito zolondola.
Yapitayi: Mphamvu Yamagetsi Yapamwamba 6J12 Manganin Alloy Strip 0.19mm Kukhuthala × 100mm M'lifupi Ena: Waya wa Nichrome Alloy Ni80Cr20 wokhala ndi mphamvu yofanana yotenthetsera