Mafotokozedwe Akatundu
Waya Wamkuwa Wa 1.0mm (Pure Red Copper Core, 3-5μ Kupaka malata)
Zowonetsa Zamalonda
Monga wodalirika wodalirika wamagetsi wochokera ku Tankii Alloy Material, the
Waya wamkuwa wa 1.0mmimaphatikizanso zabwino ziwiri zazikulu: kutulutsa kopitilira muyeso kwa mkuwa wofiyira koyera (kalasi ya T2) ndi chitetezo cha anti- dzimbiri cha zokutira za malata mwatsatanetsatane 3-5μ. Wopangidwa kudzera mwa njira yopititsira patsogolo ya Huona yopitilira kuviika yotentha-yokhala ndi kuyang'anira makulidwe a nthawi yeniyeni ndi kuwongolera kutentha-wayayo imatsimikizira kuti malata amamatira chimodzimodzi pachimake chamkuwa cholimba cha 1.0mm, opanda maenje kapena mawanga opyapyala. Imathetsa nsonga ziwiri zazikuluzikulu za waya wamkuwa wopanda kanthu: kuchepa kwa ma oxidation-induced conductivity and solderability, kupangitsa kuti ikhale yofunika kwambiri pamalumikizidwe amagetsi omwe amafunikira kukhazikika kwanthawi yayitali, kusonkhana kosavuta, komanso kukana madera achinyezi/mafakitale.
Zitsimikizo za Standard & Material
- Maphunziro a ConductorT2 mkuwa woyera wofiira (umagwirizana ndi GB/T 3956-2008; wofanana ndi ASTM B33, IEC 60288 Kalasi 1)
- Tin Coating Standard: GB/T 4910-2009, IEC 60317-2 (yopanda kutsogolo: Pb ≤0.005%, Sn ≥99.9%)
- Zitsimikizo Zapamwamba: RoHS 2.0 yogwirizana, ISO 9001 kasamalidwe kabwino kachitidwe, SGS kuvomereza chilengedwe
- Wopanga: Tankii Alloy Material (Zaka 15+ zazochitikira zamkuwa)
Ubwino Wakuchita
1. Kondakitala Wofiira Wofiira: Kuyendetsa Kosagwirizana
- Mayendedwe Amagetsi: ≥98% IACS (20℃), mkuwa wosakanikirana kwambiri (mwachitsanzo, CuNi alloys: ~20% IACS) ndi aluminiyamu (61% IACS). Imawonetsetsa kutsika kwamagetsi pang'ono pamagetsi otsika (monga mawaya agalimoto a 12V, zingwe za USB za 5V) komanso kutumiza ma siginecha mwachangu kwa masensa.
- Mechanical Ductility: Elongation ≥30% (25℃) ndi mphamvu yamakokedwe ≥200 MPa. Imatha kupirira kupindika mobwerezabwereza (mayeso a 180 ° bend ≥10 nthawi popanda kuthyoka) pazingwe pamipata yothina (mwachitsanzo, zida zamkati zamkati, zolumikizira m'mphepete mwa PCB).
2. 3-5μ Precision Tin Coating: Chitetezo Chokhazikika
- Anti-oxidation Barrier: Wothira malata wosanjikiza amatchinga mpweya/chinyontho kuti zisakhudze mkuwa, kuteteza mapangidwe a conductive copper oxide (CuO/Cu₂O). Ngakhale mu 80% chinyezi kwa miyezi 12, waya amasunga ≥97% conductivity koyamba (vs. mkuwa wopanda: amatsika mpaka 85% mu 3 miyezi).
- Kuwonjezeka kwa Solderability: Malo osungunuka a Tin (232 ℃) amathandizira "kunyowetsa pompopompo" panthawi ya soldering-palibe kutsukidwa kapena kuyambitsa kutulutsa. Amachepetsa nthawi ya msonkhano wa PCB ndi 40% vs.
- Mapangidwe a Kunenepa Kwambiri: 3-5μ makulidwe amapewa zinthu ziwiri monyanyira: zokutira zoonda (<3μ) sizingavundikire zolakwika zamkuwa, pomwe zokutira zokulirapo (> 5μ) zimapangitsa waya kukhala wolimba (yosavuta kusweka panthawi yopindika).
Mfundo Zaukadaulo
Parameter | Mtengo Watsatanetsatane |
Nominal Diameter (Ponseponse) | 1.0mm (wokonda: ~ 0.992-0.994mm; zokutira malata: 3-5μ) |
Kulekerera kwa Diameter | ± 0.02mm |
Makulidwe a Tin Coating | 3μ (osachepera) - 5μ (pazipita); makulidwe ofanana: ≥95% (palibe malo <2.5μ) |
Mphamvu yamagetsi (20 ℃) | ≥98% IACS |
Kulimba kwamakokedwe | 200-250 MPa |
Elongation pa Break | ≥30% (L0=200mm) |
Tin Adhesion | Palibe peeling / flaking pambuyo 180 ° bend (radius = 5mm) + tepi mayeso (3M 610 tepi, palibe malata zotsalira) |
Kukaniza kwa Corrosion | Idutsa mayeso opopera mchere a ASTM B117 (48h, 5% NaCl, 35 ℃) - palibe dzimbiri lofiira, matuza a malata |
Operating Temperature Range | -40 ℃ (otsika kutentha kusinthasintha, palibe akulimbana) kuti 105 ℃ (ntchito mosalekeza, palibe malata kusungunuka) |
Zogulitsa & Kusintha Mwamakonda Anu
Kanthu | Kufotokozera |
Fomu Yopereka | Kondakitala wolimba (wokhazikika); kondakitala (mwambo: 7/0.43mm, 19/0.26mm) |
Kusintha kwa Spool | 500m/1000m pa spool (zakuthupi spool: ABS pulasitiki, awiri: 200mm, pachimake dzenje: 50mm) |
Pamwamba Pamwamba | Chitini chowala (chosasinthika); matte tin (mwambo, pakugwiritsa ntchito anti-glare) |
Zowonjezera Zochizira | Kutsekera kosankha (PVC/XLPE/Silicone, makulidwe: 0.1-0.3mm, mtundu: wakuda/wofiira/buluu) |
Kupaka | Chikwama cha aluminiyamu chosindikizidwa ndi vacuum (chitsimikizo cha chinyezi) + katoni yakunja (yokhala ndi desiccant, anti-impact) |
Zochitika Zofananira za Ntchito
- Zida Zapakhomo: Mawaya amkati a makina ochapira (osagwira chinyezi), mafiriji (kusinthasintha kwa kutentha), ndi ma uvuni a microwave (kukana kutentha mpaka 105 ℃).
- Zamagetsi Zagalimoto: Zolumikizira zolumikizira mabatire agalimoto (zotsutsana ndi dzimbiri), mawaya a sensa (chizindikiro chokhazikika), ndi ma infotainment m'galimoto (kutsika kwamagetsi otsika).
- PCB & Consumer Electronics: Kuwotchera kumabowo kwa matabwa a Arduino/Raspberry Pi, ma kondakitala a chingwe cha USB-C, ndi waya wa mizere ya LED (kusonkhana kosavuta).
- Industrial Control: Wiring for PLC panels (industrial humidity resistance) ndi magetsi otsika mphamvu (kuchepa mphamvu).
- Zida Zachipatala: Mawaya amkati a zida zonyamulira zoyendera (zopanda kutsogolera, zogwirizana ndi miyezo ya biocompatibility) ndi mapampu ang'onoang'ono azachipatala (kupindika kosinthika).
Chitsimikizo Chabwino kuchokera ku Tankii Alloy Material
- Mayeso a Tin Makulidwe: X-ray fluorescence (XRF) analyzer (molondola: ± 0.1μ) - 5 sampling points pa spool.
- Mayeso a Conductivity: Woyesa kafukufuku wazinthu zinayi (zolondola: ± 0.5% IACS) - 3 zitsanzo pa batch.
- Mayeso a Makina: Makina oyesera a Universal (tensile / elongation) + bend tester (adhesion) - 2 zitsanzo pa batch.
Zitsanzo zaulere (utali wa 1m, zidutswa 2-3 pamtundu uliwonse) ndi Malipoti atsatanetsatane a Mayeso a Material (MTR) amapezeka mukafunsidwa. Gulu lathu laukadaulo limapereka chithandizo cha 1-pa-1 pazofunikira zamakhalidwe (mwachitsanzo, kusankha kwa zinthu zotsekereza pazotentha kwambiri, kapangidwe ka conductor kokhazikika pamawaya osinthika).
Zam'mbuyo: Kupanga FeCrA 0Cr21Al6Nb Resistance Alloy Metal Strip Ena: Manganese Copper Alloy Strip / Wire / Sheet 6J12 ya Shunt