Mafotokozedwe Akatundu
Mzere wa Bimetallic wa TM-1 (Kukhuthala kwa 0.1mm × M'lifupi mwa 100mm)
Chidule cha Zamalonda
TM-1
mzere wa bimetallic(0.1mm × 100mm), chinthu chopangidwa mwaluso kwambiri chochokera ku Tankii Alloy Material, ndi mzere wopyapyala wopangidwa ndi ma alloys awiri osiyana okhala ndi ma coefficients osiyanasiyana owonjezera kutentha—olumikizidwa kudzera muukadaulo wathu wapadera wofalitsa kutentha. Wokonzedwa bwino kuti ugwiritsidwe ntchito pang'ono kwambiri komwe kumafuna miniaturization ndi mphamvu yodalirika ya kutentha, mzerewu umaphatikiza makulidwe okhazikika a 0.1mm (oyenera zida zazing'ono) ndi mulifupi wokhazikika wa 100mm (woyenera kuzindikira kutentha kwa dera lalikulu kapena kukonza batch). Pogwiritsa ntchito ukadaulo wa Huona popanga ma composite opyapyala, mtundu wa TM-1 umapereka kukhudzika kwapadera kwa kutentha, kusintha kofanana, komanso kulumikizana kwamphamvu kwa interfacial—kupangitsa kuti ikhale gawo lofunikira la ma micro-thermostat, ma compensators olondola kutentha, ndi zida zoteteza kutentha kwambiri.
Ma Standard Designs & Core Composition
- Giredi ya Zamalonda: TM-1 (giredi yapadera ya bimetallic, yopangidwira kuyankhidwa kwa kutentha kocheperako)
- Mafotokozedwe a Dimensional: 0.1mm makulidwe (kulekerera: ± 0.003mm) × 100mm m'lifupi (kulekerera: ± 0.15mm)
- Kapangidwe ka Composite: Kawirikawiri imakhala ndi gawo lokulitsa kwambiri (monga Cu-Mn-Zn alloy, α≈20×10⁻⁶/℃) ndi gawo lokulitsa pang'ono (monga Fe-Ni 36 alloy, α≈1.6×10⁻⁶/℃), yokhala ndi mphamvu yometa ya interfacial ≥145 MPa (yoyesedwa pa GB/T 14985)
- Miyezo Yogwirizana: Amatsatira GB/T 14985-2017 (Muyezo wa Chitchaina wamzere wa bimetallics) ndi IEC 60694 ya zida zowongolera kutentha
- Wopanga: Tankii Alloy Material, yovomerezeka ndi ISO 9001 ndi ISO 14001, yokhala ndi mphamvu zodulira zopyapyala komanso zodulira molondola mkati mwake.
Ubwino Waukulu (motsutsana ndi Ma Bimetallic Strips Okhazikika ndi Olimba)
Chingwe cha TM-1 (0.1mm × 100mm) chimadziwika bwino chifukwa cha kapangidwe kake kowonda kwambiri komanso kuyenerera kwake kwakukulu:
- Kulondola Kwambiri: Kukhuthala kwa 0.1mm (30% yopyapyala kuposa mizere yodziwika bwino ya 0.15mm) kumathandiza kulumikizidwa mu zida zazing'ono (monga masensa ovalidwa, zopumira zazing'ono) pamene zikusunga makulidwe ofanana (± 0.003mm) kuti tipewe kusintha kwa kutentha kosagwirizana.
- Kuzindikira Kwambiri Kutentha: Chiŵerengero cha coefficient yowonjezereka (~12.5:1) chimapereka kupindika kochokera ku kutentha kwa 12-15 m⁻¹ (pa 100℃ vs. 25℃)—20% kuposa mipiringidzo yothina (0.3mm+), zomwe zimapangitsa kuti zipangizo zamagetsi zikhale zogwira ntchito mwachangu.
- Kukula Kwakukulu kwa Kukonza Magulu: M'lifupi mwachizolowezi wa 100mm umagwirizana ndi kukula kwa mapanelo opondaponda mafakitale, zomwe zimathandiza kupanga zinthu 50+ zazing'ono (monga thermostat contacts) pa mzere uliwonse—kuchepetsa nthawi yokonza ndi 40% poyerekeza ndi mizere yopapatiza.
- Kugwirizana Kwambiri kwa Interfacial: Ukadaulo wolumikizirana wa eni ake umachotsa kugawanika kwa denga ngakhale kutentha kutatha madigiri 8,000 (-40℃ mpaka 180℃)—kuthetsa vuto lofala la ma bimetallics opyapyala (≤0.1mm) omwe amatha kupatukana ndi zigawo.
- Kugwira Ntchito Mwabwino Kwambiri: Choyezera choonda kwambiri chimalola kudula kwa laser m'mawonekedwe ang'onoang'ono ovuta (kukula kochepa kwa mawonekedwe: 0.5mm) ndi kupindika kolimba (radius ≥1× makulidwe) popanda kusweka—kofunikira kwambiri popanga zida zazing'ono zokha.
Mafotokozedwe Aukadaulo
| Khalidwe | Mtengo (Wamba) |
| Kukhuthala | 0.1mm (kulekerera: ± 0.003mm) |
| M'lifupi | 100mm (kulekerera: ± 0.15mm) |
| Kutalika pa Mpukutu uliwonse | 50m – 200m (kutalika kodulidwa kulipo: ≥50mm) |
| Chiŵerengero cha Kukulitsa Kutentha (Mzere Waukulu/Wotsika) | ~12.5:1 |
| Kutentha kwa Ntchito | -40℃ mpaka 180℃ (yosalekeza); Kwakanthawi kochepa: mpaka 220℃ (≤mphindi 30) |
| Kupatuka kwa Kutentha kwa Actuation | ±2℃ (pamalo oyesera: 50℃ - 150℃) |
| Mphamvu Yopaka Utoto wa Interfacial | ≥145 MPa |
| Mphamvu Yolimba (Yopingasa) | ≥470 MPa |
| Kutalikitsa (25℃) | ≥10% |
| Kukana (25℃) | 0.17 – 0.30 Ω·mm²/m |
| Kukhwima kwa Pamwamba (Ra) | ≤0.6μm (kutha kwa mphero) |
Zofotokozera Zamalonda
| Chinthu | Kufotokozera |
| Kumaliza Pamwamba | Kumaliza kwa mphero (kopanda oxide) kapena kopanda mpweya (ngati mukufuna, kuti mupewe kupopera mchere kwa maola 72) |
| Kusalala | ≤0.06mm/m2 (chofunika kwambiri pa kupondaponda kofanana ndi kusintha kwa kutentha) |
| Ubwino Wogwirizana | 100% interfacial bonding (palibe voids >0.03mm², yotsimikiziridwa kudzera mu X-ray inspection) |
| Kutha kugulitsidwa | Kuyika zitini mwaufulu (2-3μ makulidwe) kuti zikhale zosavuta kusungunula mu ma micro-connections |
| Kulongedza | Chotsekedwa ndi vacuum m'matumba oletsa okosijeni okhala ndi zotsukira; ma spool apulasitiki (okhala ndi mainchesi 120) kuti asagwedezeke |
| Kusintha | Kusintha kwa kutentha kwa actuation (40℃ - 180℃), kudula m'lifupi (osachepera 10mm), ndi ma micro-patterns osindikizidwa kale |
Mapulogalamu Odziwika
- Ma Micro-Thermostat: Kuwongolera kutentha mu zipangizo zovalidwa (monga mawotchi anzeru), zoziziritsira insulin zachipatala, ndi makina ang'onoang'ono a HVAC (kukhuthala kwa 0.1mm kumagwirizana ndi mapangidwe owonda).
- Chitetezo Chotentha Kwambiri: Zotsekereza ma circuit breakers a mabatire a lithiamu-ion (monga mabatire a drone, ma earbuds opanda zingwe) ndi ma micro-motor (kuthamanga mwachangu kumaletsa kutentha kuthawa).
- Kuzindikira Malo Aakulu: Zingwe zowunikira kutentha kwa ma PCB board (m'lifupi mwa 100mm zimaphimba zigawo zingapo) ndi zamagetsi zosinthasintha (mayankho ofanana a kutentha kudutsa mzerewo).
- Zamagetsi Zamagetsi: Zoyatsira kutentha kwa ma heater sinks a laputopu, zowongolera fuser ya printer, ndi ma module oteteza batri ya foni yam'manja.
- Zipangizo Zazing'ono Zamakampani: Ma shims ochepetsa kutentha kwa masensa a MEMS (monga masensa opanikizika m'magalimoto odziyendetsa okha) ndi ma switch ang'onoang'ono a kutentha kwa zida za IoT.
Zinthu za Tankii Alloy Material zimayesa gulu lililonse la TM-1 strips (0.1mm × 100mm) mozama: kutsimikizira mphamvu ya interfacial shear, mayeso a 1000-cycle thermal stability, ndi kuyang'aniridwa ndi laser-based dimensional. Zitsanzo zaulere (100mm × 50mm) ndi ma curve a thermal vs. temperature curves zilipo ngati mutapempha. Gulu lathu laukadaulo limapereka chithandizo chopangidwa mwapadera—kuphatikizapo alloy layer optimization kuti kutentha kwapadera kugwiritsidwe ntchito ndi malangizo a micro-stamping process—kuti zitsimikizire kuti strip ikukwaniritsa zofunikira za ntchito zazing'ono komanso zolondola kwambiri.
Yapitayi: Tankii Enameled Resistance Alloy Waya NiCr2080 Ena: Mphamvu Yamagetsi Yapamwamba 6J12 Manganin Alloy Strip 0.19mm Kukhuthala × 100mm M'lifupi